To
achieve optimal performance, attention must be paid to the following:
- Machine utilizing
tooling must have necessary rigidity to minimize spindle deflection and sufficient
horsepower to perform at recommended speeds and feeds.
- Make sure holders and
collets give good concentricity between tool and machine spindle.
- Rigidity clamp and
support workpiece to minimize deflection.
- Use as short a drill
as the application will permit to give maximum tool rigidity.
- Use coolant, as
recommended, to improve tool life.
- Use the correct speeds and feeds to suit
the application and material being machined.
- Resharpen or replace
drills at first indication of cutting lip dulling or corner of cutting lip rounding.
Speeds
and Feeds for Deep-Hole Drilling
Holes which must be
drilled three diameters deeper more fall into the deep-hole drilling class and some
adjustments of feeds and speeds is necessary.
The deeper the hole,
the greater the tendency there is for chips to pack and clog the flutes of the drill. This
increases the amount of heat generated and prevents the coolant from conducting the heat
away from the point. A buildup of heat at the point will eventually result in premature
failure.
Peck drilling, or
the practice of a short distance, then withdrawing the drill, will often reduce the chip
packing. The deeper the hole, the more frequent the drill must be retracted to be
effective.
A reduction in speed
and feed to reduce the amount of heat generated is generally required in most deep-hole
applications where coolant cannot be effectively used. |